Steel Tube induction heat treatment line
Features:
● Tubing diameter: ø2 3/8”-13 3/8”mm
● Tubing length: 6-15m
● Material: Seamless and ERW
● Power required: 80-5000KW
Product Detail
Application Video
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Forever has nearly 13 years of experience in the field of induction heat treatment, and our tubing heat treatment line has been proven successful operation in user’s plant. So far our Philippines tubing heat treatment line has running normally for 3 years.
● Tubing diameter: ø2 3/8”-13 3/8”mm
● Tubing length: 6-15m
● Material: Seamless and ERW
● Power required: 80-5000KW
● Quality standard: After heat treatment with our tubing heat treatment line, the tubing Yield strength, tensile strength, hardness, elongation, Straightness can all meet the API 5CT standard.
Tubing heat treatment line advantages
● Uniform heating: The angle between roller axis and bars axis is 18 ~ 21 °. The tubing is rotating by itself and go forward at the uniform rate for uniform heating. Rollers between furnace are 304 non-magnetic stainless steel and water-cooled.
● Uniform cooling:To meet the requirements of different hardenability, spraying system adopts multi-level spray cooling and the pressure & flow in water spray ring at all levels is adjustable.The tubing will be placed in the middle of spray ring to ensure uniform pressure and flow.So the tubing needn’t straightening after induction heat treating with our line.
● Closed-loop temperature control system: Our engineer will set the process parameters in the system, and when the heating temperature is too high or too low, the system will adjust the temperature to the required temperature through adjusting power.
● ”One button” operation: The engineer will set the required process as per user’s production requirement. For example, when the user need to do heat treatment for ø30mm, the operator can choose the corresponding recipe and start, then the system will run as ø30mm process parameters. This function makes the operation more easier and doesn’t need the operator to master professional skills.
● More flexible: One production line can meet different size of tubing heat treatment process. User only need to replace different induction heater. The induction heater will be replaced as a whole, so the replacement is very easy.
Tubing heat treatment line automatic control system:
● The system can record, save and check the tubing heat treatment process parameters.
● Good man-machine dialogue window, real-time monitoring of the entire system equipment running status.
● Process heating parameters can be automatically formed database and perennial save, ready for random checks
● Mechanical transmission system is stable, accurate, reduce man-made operation errors, reduce the failure rate.
● Through the thermometer, the system can detect and control for the heating temperature in every stage.
Pipe diameter | Automatic control | Power design |
Ø95,Ø114 mm | PLC Control | KGPS250KW Quenching+KGPS160KW Tempering |
Ø73.2,Ø88.9,139.7 mm(Tubing) | IPC Control | KGPS500KW Quenching+KGPS100KW Tempering |
Ø30-Ø60 mm | PLC Control | KGPS250KW Quenching+KGPS160KW Tempering |
Ø35-Ø60 mm | IPC Control | KGPS250KW Quenching+KGPS160KW Tempering |
Ø30-Ø110 mm | IPC Control | KGPS400KW Quenching+KGPS400KW Tempering |
Ø80-Ø110 mm(seamless pipe) | PLC Control | KGPS600KW Quenching+KGPS160KW Tempering |
Overseas manager: Tom Wang
Email:tom@foreverfurnace.com
Phone: 0086-13303078975(whatsapp, wechat,line)
Specialist of induction heating equipment and system in China; Glad to be your business partner in induction heating field.