Stainless pipe induction hardening furnace
Features:
Material | Carbon steel, alloy steel |
Convey mode | Roller table |
Hardening medium | Water |
Control system | Siemens PLC |
Product Detail
Application Video
Product Tags
Stainless pipe hardening furnace produced by Forever is customized made as per user’s requirement, which has advantages of fast induction heating, good hardening effect, high production efficiency and good product quality.
Basic information for stainless pipe hardening furnace
Material | Carbon steel, alloy steel |
Brand | Forever |
Convey mode | Roller table |
Hardening medium | Water |
Control system | Siemens PLC |
Several major problems in the induction heating quenching process:
1.Confirm the technical requirements of parts. The technical requirement of surface hardening includes surface hardness, hardening layer depth, hardened area distribution and hardening layer structure.
2. Surface hardness: The surface hardness requirements of parts after induction hardening are related to the chemical composition of the material and application conditions.
3. Hardening layer depth: The depth of the hardening layer is mainly determined by the mechanical properties of the part.
4. Hardening area distribution: According to the different geometric shape and working conditions of parts, the hardened parts and size has different requirement for different parts.
5. Metallographic structure: According to the parts materials and working conditions, we set up a qualified grade range.
Stainless pipe induction heat treating furnace technical indicators and technical characteristics:
1.Start up success rate can reach 100%.
2. The rectification power factor is greater than or equal to 0.96
3.Temperature interface can achieve temperature closed-loop control
4. Avaiable for local/remote switch and automatic/manual switch.
5.Full digital, no relay control circuit, stable and reliable system operation
6.Various protection functions including over-current, over-voltage, under-voltage, lack of phase, water pressure, water temperature and others
7.Simple operation: As our technician has set up the recipe for different size of pipe, operator only need to start the system and choose the corresponding recipe.
8.Lower maintenance: The parts are mainly import parts with more than 8 years service life. Every year, user only need to repair the induction heater. Other parts only need regular inspection.
Pipe diameter | Automatic control | Power design |
Ø95,Ø114 mm | PLC Control | KGPS250KW Quenching+KGPS160KW Tempering |
Ø73.2,Ø88.9,139.7 mm(Drill pipe) | IPC Control | KGPS500KW Quenching+KGPS100KW Tempering |
Ø30-Ø60 mm | PLC Control | KGPS250KW Quenching+KGPS160KW Tempering |
Ø35-Ø60 mm | IPC Control | KGPS250KW Quenching+KGPS160KW Tempering |
Ø30-Ø110 mm | IPC Control | KGPS400KW Quenching+KGPS400KW Tempering |
Ø80-Ø110 mm | PLC Control | KGPS600KW Quenching+KGPS160KW Tempering |
Overseas manager: Tom Wang
Email:tom@foreverfurnace.com
Phone: 0086-13303078975(whatsapp, wechat,line)
Specialist of induction heating equipment and system in China; Glad to be your business partner in induction heating field.