Pipe induction heat treatment furnace
Features:
Material | 29Mn5, 25MnCr, 25CrMnMo, 25MnV |
Round bar diameter | ø30-500mm |
Bar length | Not limited |
Quenching temperature | 920-930℃ |
Product Detail
Application Video
Product Tags
Forever Pipe induction heat treatment furnace consists of intermediate frequency power supply, induction heating coil, water spraying box, automatic feeding and discharging device and main console and so on. As per some customer’s requirements, we will equip cooling machine and transformer for our pipe heat treatment furnace.
Site case for Pipe heat treatment furnace
Product name | Pipe heat treatment furnace |
Brand | Forever |
Material | 29Mn5, 25MnCr, 25CrMnMo, 25MnV |
Round bar diameter | ø30-500mm |
Bar length | Not limited |
Quenching temperature | 920-930℃ |
Power | 100-8000KW |
IGBT induction heating power supply for pipe heat treatment furnace
1. Large module, high-power multi-unit control technologyUsing German large IGBT module, special large module drive technology, reducing the unit quantity greatly, improve reliability and reduce follow-up maintenance work. And each unit bridge drive separately, separate current detection, to achieve full current, even the single IGBT damage, the fault coverage will not expand.
2. Full digital control, long service life design, high reliability.Using DSP digital control technology direct series resonant, accurate digital resonant zero-crossing switch technology, large module drive technology and IGBT module power margin, which makes the machine more safe and reliable, at least 10 years service life.
3. Constant current, constant power, constant temperature multi-running modeThe constant current and constant power operation controlled by DSP can automatically compensate for the change of load impedance and grid voltage. For the heating mode of continuous feeding, excellent linear heating characteristics can be obtained during the start and stop phases. With infrared temperature detection, IGBT can achieve constant temperature closed-loop operation in the mode of heating mode of continuous feeding.
4. Ultra-high efficiency, high power factorLoad inverter efficiency can be up to 96%, the power supply has measures of reactance filter and power factor correction. Power factor can be up to 93% or more.
5. Insulation resistance on-line monitoringAvailable to monitor the inductor circuit ground insulation resistance value (digital display, such as 200KΩ) inline, and set the insulation resistance protection value, which can protect the equipment safety, but also help protect personal safety.
Diameter | Automatic Control | Power Design |
Ø18-Ø28 mm(bar) | PLC Control | IGBT200KW Hardening |
Ø30-Ø70mm( bar) | PLC Control | KGPS350KW Hardening |
Ø80-Ø110( bar) | PLC Control | KGPS450KW Hardening |
Ø16-Ø32 mm(rod) | PLC Control | IGBT200KW Hardening |
Steel bar diameter | Automatic Control | Power Design |
Ø10-Ø28 mm | IPC Control | KGPS350KW Quenching+KGPS160KW Tempering |
Ø42-Ø48 mm(Anchor Bolt) | PLC Control | KGPS250KW Quenching+KGPS160KW Tempering |
Ø30-60 mm | IPC Control | IGBT250KW Quenching+IGBT160KW Tempering |
Ø30-Ø60 mm | PLC Control | KGPS250KW Quenching+KGPS160KW Tempering |
Ø35-Ø60 mm | IPC Control | KGPS250KW Quenching+KGPS160KW Tempering |
Ø30-Ø110 mm | IPC Control | KGPS400KW Quenching+KGPS400KW Tempering |
Ø80-Ø110 mm | PLC Control | KGPS600KW Quenching+KGPS160KW Tempering |
PS: Forever is engaged in designing and producing induction heat treating furnace since its establishment in 2004, we can give you suggestion and solutions only in induction heating field.
Overseas manager: Tom Wang
Email:tom@foreverfurnace.com
Phone: 0086-13303078975(whatsapp, wechat,line)
Specialist of induction heating equipment and system in China; Glad to be your business partner in induction heating field.